If you’re considering mechatronics in your mechanical engineering journey, MECH 423: Mechatronics Product Design offers a glimpse into the field’s exciting and interdisciplinary nature. It’s a lab-focused course where you apply concepts from various areas to build systems from the ground up. Here’s what to expect and how it shaped my learning experience.
MECH 423 is entirely project based, which makes it one of the most practical, hands-on experiences you can have in your mechatronics degree (alongside Capstone) where you will use your knowledge from controller design (MECH 467), sensors and actuators (MECH 420) and other software courses like (CPSC 259, CPEN 333) to develop a mechatronics product. The course is a marathon of problem-solving and design challenges that push you to learn by doing—and trust me, it’s as rewarding as it sounds.
The journey begins with foundational labs:
- Lab 1: Understanding the software architecture of a mechatronic system. Here, you dive into C# programming and learn how to create user interfaces (UI). This forms the basis of how you’ll interact with mechatronic systems.
- Lab 2: Embedded system design in embedded C. You’ll explore the intricacies of firmware development, bare-metal programming, and the embedded architecture that forms the backbone of modern mechatronic devices.
- Lab 3: A culmination of the first two labs. You solder a PCB, integrate motor drivers, and program the logic for a two-axis gantry system. This involves blending hardware and software skills—everything from controlling motors with firmware to interfacing with a C#-based UI application.
And finally we work on a project of our choice that synthesizes everything. This is where creativity and technical knowledge collide, and you can create something truly interesting and meaningful in a short span of around 1 month.
Our Project: A Robotic Gripper
(You can also read about Janet’s MECH 423 project here.)
For my project, we built a robotic gripper that could adjust its grip force. The idea was simple but important—robots need to handle all kinds of objects light and heavy, long and narrow, short and bulky. The goal was to design a gripper capable of adjusting its grip force to interact safely with objects or even humans. Imagine a robotic arm picking up both a heavy box and a delicate sugar cube—it needs to know how much force to apply to avoid damaging the object.
Here’s how we approached it:
- Gripper Design: We designed a sturdy yet flexible mechanism for gripping objects securely without causing damage.
- Force Control: We implemented a current-control system on firmware and calibrated it using a load cell to measure the force. A potentiometer let us manually adjust the grip for different objects.
- Electrical Components: We worked with motor drivers and hall sensors to power the system and provide feedback.
- User Interface: Using python, we built a simple application to monitor the force being applied.
The design day demo involved putting our finger in between the gripper and demonstrating how a low grip target set on the gripper makes it easy to pick objects like sugar cubes without crushing them and reduce pinch hazard during human – robot interaction and at the same time it can pick up weights as heavy as 20 kgs without hesitation.
Advanced robotics use computer vision, train on input data and finally categorize, detect and recognize objects and set a target force based on the object in front of the gripper. Given the timeframe and the scope of the project, we didn’t go that far but we still managed to build a reliable, functional system we were proud of.
The process wasn’t without its challenges. Debugging became our second nature—almost like a rite of passage. Spending 3–4 hours in the lab every evening (and occasionally battling headaches from stubborn bugs) was tough, but the satisfaction of seeing our system come to life made it all worthwhile.
MECH 423 shows you the practical side of mechatronics: building, testing, and refining systems until they work seamlessly. It’s not always easy, but it’s incredibly rewarding.
Yes, the challenges are real. Expect sleepless nights, endless debugging sessions, and moments of self-doubt. But with every solved bug, every lab success, and every project completed, you’ll find yourself becoming a more confident, capable engineer. This is when you start to think beyond grades and truly appreciate how seamlessly these products have incorporated into our lives and marvel the engineering going behind it.
If you thrive on challenges and crave the satisfaction of creating something from scratch, mechatronics is for you. The degree equips you with a unique skill set that blends mechanical, electrical, and software engineering—preparing you for a future in automation, robotics, IoT, and beyond.
So, prospective students: dive in. Embrace the bugs, the setbacks, and the late nights. Because at the end of it all, you’ll look back and realize it was worth every single moment. And who knows? Maybe one day, you’ll be designing systems that change the world.